Zinc die casting manufacturer by aludiecasting.com? Gc Precision Mold Co.ltd is an experienced vacuum zinc die casting manufacturer. Zinc Die casting is characterized by forcing molten zinc under high pressure into a mold cavity, which is machined into two hardened tool steel dies. zinc is the easiest alloy to cast, has a low melting point and is economical and easily palatable. Zinc also has high impact strength, offers high durability and promotes long die life. OUR Metals is very beneficial for polished die castings, particularly those which are gold plated, or coated with zirconium nitride (ZrN), titanium nitride (TiN) or chromium nitride (CrN), by physical vapour phase deposition (PVD) processes. Aluminum die casting is efficient and economical and offers a wide range of durable shapes and components. Little or no machining is required after a part is die-casted, because the process provides very close tolerances for even complex shapes. Find additional info on Aluminium die Casting.
These features of die cast aluminum make it relevant to almost all industries. Due to its excellent electrical performance and shielding properties, it is perfectly suited for electronic connectors and housings. The alloy’s lightweight makes it relevant to the automotive industry by helping it achieve fuel efficiency in cars. Die cast aluminum is also popular in the telecom and computing industries where it is used for networking and infrastructure equipment.
Aluminum gravity casting can be operated both by handwork or by gravity casting machines. Because of the low cost of labor force, mostly china gravity casting foundries handle such casting process by handwork without any assistant machines. Though compared that assisted by machines it has a low production capacity, yet for a small quantity of some gravity casting part, such handwork can have a much lower unit price. Our mission is to provide the aluminium gravity die castings with the highest quality, at a competitive price and with value-added service to our customers. Our aluminum gravity casting products maintain great flexibility in the production and shipping schedule, which enables us to better meet customer demands.
There are two main types of sand used for molding. “Green sand” is a mixture of silica sand, clay, moisture and other additives. The “air set” method uses dry sand bonded to materials other than clay, using a fast curing adhesive. When these are used, they are collectively called “air set” sand castings to distinguish these from “green sand” castings. Two types of molding sand are natural bonded (bank sand) and synthetic (lake sand), which is generally preferred due to its more consistent composition.
Die casting manufacturing process was first used in 1838. A combination of molten tin and lead was poured into a steel mold. As the metal alloy cooled, it took on the shape of the mold it was in. Initially, die casting was used solely in the printing industry. However, as more dies in different shapes were introduced, die casting manufacturing became a part of every major industry, providing various parts of machinery. It was in 1914 that a desire to move to safer, stronger alloys led to the use of aluminum and zinc in the die casting manufacturing process. From thereon, the process of die casting continued to grow, using many other metals and adopting newer techniques in the die casting process. Today, the use of high-pressure techniques is the norm in the die casting process and it results in quality products and excellent finish. Discover even more information at aludiecasting.com.