Spring seals factory manufacturer in China: What are Mechanical Seals? Mechanical seals are devices that accommodate a rotating shaft while containing and preventing the fluid from leaking out of the enclosed housing. While different mechanical seal designs are available for pumping applications, most have three sealing points. Rotating face that rotates with the shaft; Stationary face fitted to the pump housing; Interface portion between the rotating and stationary face of the seal. These three sealing points ensure that the fluid contained within the pump housing does not leak while also preventing dust particles in the atmosphere from entering the housing. The mechanical seals are usually made up of different materials to prevent sticking. Typically, one side of the seal uses softer materials like carbon graphite, and the other is made of harder materials such as silicon carbide or ceramic alumina. However, hard materials are preferred for both surfaces if the pumping application involves abrasive fluids. In addition to the two materials, the sealing unit also comes with O-rings to seal the stationary face on the housing side and the rotating face on the shaft side. Springs are also used to keep both faces pressed. In most cases, the two faces of the seals are also lubricated to prevent friction and wear. Depending on the application, this fluid film can either be a separate lubricant or the process fluid itself. Read extra information on o ring suppliers.
A basic mechanical seal contains three sealing points. The stationary part of the seal is fitted to the pump housing with a static seal –this may be sealed with an o-ring or gasket clamped between the stationary part and the pump housing. Rotating and Stationary parts of a Seal – The rotary portion of the seal is sealed onto the shaft usually with an O ring. This sealing point can also be regarded as static as this part of the seal rotates with the shaft. The mechanical seal itself is the interface between the static and rotary portions of the seal. One part of the seal, either to static or rotary portion, is always resiliently mounted and spring loaded to accommodate any small shaft deflections, shaft movement due to bearing tolerances and out-of-perpendicular alignment due to manufacturing tolerances.
It can maintain stable performance after prolonged exposure to various corrosive compounds. Due to its lack of polarity, low unsaturation, and high chemical stability, our gasket has high resistance to various polar chemicals such as alcohols, acids (acetic acid, hydrochloric acid, etc.), strong base (sodium hydroxide, oxidant, hydrogen peroxide), detergents, animal and vegetable oils, ketones and certain esters. It is designed to have excellent aging resistance and excellent resistance to compression set and compression stress relaxation. Therefore, our gasket has significant advantages over other conventional gaskets. Its excellent materials and manufacturing process enables it to achieve effective sealing when exposed to corrosive chemicals, friction, high temperatures or very low temperatures. At the same time, it is easy to install and has industry-leading creep resistance, which saves users a lot of time and cost and increases productivity.
Our piston seals are designed to provide excellent leak control. We guarantee that it can perfectly meet the user’s requirements for low friction, compactness, precise configuration and simple installation. It is designed for fluid power applications. It is made of compound materials with high performance, which guarantees excellent wear resistance and excellent extrusion resistance for the seal. It is designed to be suitable for almost all fluid media and is highly resistant to oxidation and corrosion. It has excellent dynamic and static sealing performance and can even work under dusty industrial environments. Moreover, it has strong adaptability to various working conditions and can adapt to a fast, high-pressure working environment. At the same time, it has unparalleled performance in extreme temperature environments.
Gasket sealing mechanism: The function of the gasket is caused by the blocking effect on the internal medium formed by the contact pressure of the sealing material on the joint surface and the elastic restoring force to the external tightening force. Classification and structure of gaskets: Gaskets are divided into three categories: non-metallic gaskets, non-metallic and metal combined gaskets and metal gaskets. The common materials are rubber, leather, asbestos board, cork, PTFE, tinplate, steel, aluminum, copper and stainless steel.
Support and positioning The piston and piston rod are radially supported and positioned in the cylinder barrel. Isolate the two pairs of motion pairs of piston and cylinder, piston rod and guide sleeve to prevent direct scratches, abrasions and strains between the motion pairs. Especially when the motion pairs are all steel parts, they must be isolated, otherwise they will be easily strained. The guide belt also has an important role to reduce the friction and friction work between the moving parts, reduce the ineffective work and heat. Vibration absorption and noise reduction Reduce system vibration and noise. It is mainly filled with tetrafluoroethylene and phenolic cloth, and there are also a very small amount of polyoxymethylene, nylon and soft metal. See extra details at https://www.dmsseals.com/.
DMS Seals is a scientific and technical mechanical seal manufacturer and oil seal supplier specializing in seal production, sealing material development, and the conception of sealing solutions for special working conditions. We have 120 employees, including 70 senior technicians. DMS Seals has a number of invention patents and leading production processes. The R&D team is able to design and develop Rubber Seal & Hydraulic Seals for various mechanical sealing systems under complex conditions. We have already passed the certification of ISO 9001 and TS 16949.
However, hydraulic transmission also has disadvantages compared with mechanical transmission: It is easy to leak and not friendly to the environment. High manufacturing precision is required. Low efficiency. The transmission ratio is not fixed. Due to the special working environment of construction machinery, its hydraulic system has the following characteristics: The working hours are irregular, and sometimes work continuously for a long time. The working environment is outdoors, the working temperature difference is large, and the working environment is dusty. The machine itself walks. Due to the limitation of volume and weight, the hydraulic oil tank is generally relatively small. Due to the volume and weight, the working pressure of the hydraulic system is high, usually above 20MPa, and the highest is about 40Mpa.
The radial force of our rotary seals on the shaft and the distribution is very reasonable. It can achieve the optimal “critical oil film thickness” working condition and always maintain critical lubrication. We guarantee that our rotary seal can help the machine get the sharpest “peak” pressure distribution with the least radial force, providing the best sealing effect. The bearing seal is designed by DMS SEALS to isolate the moving metal part, guiding the piston and piston rod of the hydraulic cylinder to move in a certain direction and it can help withstand lateral loads. It helps prevent any direct contact between the piston metal and the cylinder metal and prevents strain and seal damage on the inner surface of the cylinder.